Cost lever · Procurement

Energy procurement for manufacturers: multi-site, fixed or flexible

For an energy-intensive plant, when and how you buy power matters as much as how much you use. Contracts that drift onto deemed rates, sites renewed on different dates, and fixed deals signed at the top of the market quietly cost manufacturers more than most efficiency projects save.

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  • Consolidate multiple sites onto one agreement and one renewal date
  • Tender properly across suppliers; don't just accept the renewal letter
  • Flexible purchasing lets you buy in tranches rather than one fixed price
  • Avoid deemed and out-of-contract rates, which can be far above contract prices
  • Line up contract dates with BICS and EII relief from April 2027
  • Get site-level consumption visibility across the whole estate

Multi-site consolidation

Many manufacturers have sites on different suppliers, contract types and end dates, often because they grew by acquisition. Bringing them onto one agreement gives you:

  • Better buying power, from tendering the whole volume at once
  • One renewal date to manage, instead of a rolling cycle of deadlines
  • Consistent pricing and terms across every site
  • One consolidated view of consumption and cost by site

It also makes it much easier to apply levy exemptions consistently across every MPAN.

Running a proper energy tender

A renewal letter from your current supplier is not a tender. A good tender:

  1. Starts early, ideally 6 to 12 months before your contract end date.
  2. Gives every supplier the same data: half-hourly consumption, capacities and site details.
  3. Compares like for like, separating fixed and pass-through charges.
  4. Checks contract terms, such as volume tolerances, termination rules and pass-through clauses, not just unit rates.

Fixed vs flexible purchasing

Fixed contracts lock in one price for the term. They're simple and give budget certainty, but your price depends entirely on the day you sign.

Flexible contracts let you buy your volume in tranches over time, often with a floor and ceiling strategy, smoothing out wholesale volatility. They suit larger, steady loads where a few pence per kWh adds up to a lot. Many manufacturers use a mix, fixing a base and buying the rest flexibly.

Deemed and out-of-contract rates

If a contract ends without a new one in place, sites roll onto deemed or out-of-contract rates. These are often far higher than contracted prices, and they're charged until you sign something new. It's one of the most common and avoidable causes of a sudden jump in a factory's bill. A single estate-wide renewal date makes it much less likely.

Frequently asked questions

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